C&BT Shops Boxcars

During my latest kitbashing job, it occurred to me that probably few modellers today have ever heard of C&BT Shops boxcar kits. Back when they first came out in the late 1980s, these were a big deal. After years of nothing but generic ‘Blue-Box’ boxcars from Athearn and MDC, HO-scale modellers were being supplied with affordable, yet good quality models with separate detail parts. We now had kits to build specific prototype models, like the PS-1 from McKean, or the 1950s-era AAR boxcar from Front Range.

The C&BT Shops kit added to the variety by offering the 1944-AAR designed boxcar, an importance predecessor model to the car Front Range produced. This was an even bigger deal for Canadian modellers because the ends of a 1944-AAR boxcar, what hobbyists coined the 4-4 pattern Dreadnaught end, where found on thousands of Canadian-built boxcars well past their usage dates in the USA. These ends were utilized from the late 1940s right until the early 1960s, and helped us Canuck modellers by making it easier to re-create accurate boxcars with minimal effort. Back in the WRMRC’s early years, these were a critical model for us.

C&BT Shops Kit

C&BT Shops kit for the 1944-AAR Boxcar with 6ft-door. They also offered a 1949-AAR car, and both kits were available in 6′, 7′, 8′, and double-door versions. Though the main body, doors and underframe are all good quality, the detail parts provided were rather crude and brittle.

There was however a big drawback with the C&BT kit. Though the moulding of the boxcar model itself was very good (they stand up to many models still in production today), the detail parts provided were coarse and of poorer quality. Also the plastic used was brittle, so you’d easily break these parts just cutting them from their sprues. This probably was what ultimately doomed C&BT from becoming a bigger player in the hobby, like Intermountain or Proto 2000 became, even though those manufacturers arrived on the scene later.

Over the decades, I’ve come to learn the history behind C&BT’s troubles. The story was their original tool & die maker had passed away just after finishing the main model, and another person of leaser experience was rushed in to complete the detail parts. Then once on the market, rather than upgrading the parts sprue, they decided to go the Accurail route (who just started up in the early 1990s) by re-engineering the moulds with cast-on details. The company lasted a number of years like this well into the 2000s, but with their momentum gone, they eventually exited the market.

CBT_Kit_002

This started off as a later C&BT car with moulded-on detail, and pre-painted in the CPR ‘stepped-Gothic’ scheme. Look close you can still see the original lettering under the primer. All moulded labbers and grabirons were removed, new resin NSC-3 ends added, and miscellaneous details applied. Grabirons will be added later as they will get in the way of Multimark application.

The impetus for this project was a gift of surplus equipment given to the CP Sudbury Division. The donation consisted of several CPR boxcar models from different manufacturers, and included this C&BT blast-from-the-past. It was a later-issued kit with moulded details, and pre-painted in the Canadian Pacific ‘stepped-Gothic’ paint scheme. Additionally the paint was a very bright oxide red, much more like CN oxide than CP tuscan, and also the lettering was too thick. It was however an accurate model for a CPR boxcar featuring; a diagonal panel roof, 4/4 pattern Dreadnaught ends, and appropriately numbered in the CP 258xxx-series. I initially considered salvaging the original paint, but the detail-nut in me could not tolerate the moulded-on details.

CBT_Kit_003

‘B’ end details shown here before a primer coat was applied. Ladders and grabirons are Intermountain parts. Brakewheel is Kadee, in an old Front Range (I think) housing. The brake platform was fabricated with re-bent staples and a piece of photo-etched roofwalk material.

The ladders and grabirons were removed and sanded down from the car-sides easily enough, but cutting into the ladders on the car ends was a challenge. I found the plastic much tougher that the polystyrene which Accurail uses, who’s kit’s I’ve hacked and modified many times over the years. So I chose to cut the ends off entirely, as I reasoned that replacement had to be easier than all the hacking, gouging and sanding my original approach would take. That and I’ve collected many different boxcar ends from various old kits over the years. Then as I looked though the collection, I noticed how many stored Sylvan NSC-3 ends were in there (now offered by Yarmouth Model Works). Rather than kitbashing a run-of-the-mill 40ft boxcar that Intermountain and Atlas already offer ready-to-run, why not make it an uncommon car? And heck, if I’m going this far, it deserves a new paint job. My quickie kitbash job soon turned into the dictionary definition of mission creep.

Now that this project had gotten well into the weeds and had become a serious kitbash, I had to choose a prototype to work from. The decision to add an NSC-3 end onto a car equipped with a 6ft Youngstown door and a diagonal panel roof narrowed it down to just one specific order of Canadian Pacific 40ft boxcars; series CP 140950-141699 delivered in 1954 from National Steel Car. Using Chris vanderHeide’s invaluable Canadian Freight Car Gallery website, I found a great photo of CP 141184 within this specific series.

CP_141184

Built in 1954 by National Steel Car, CP 141184 was photographed by Andy J. Broscoe at Bowness, Alberta on 29 August, 1980. Photo courtesy of canadianfreightcargallery.ca

These 1954 built cars were among the last 40 foot boxcars with 6 foot doors received by the CPR, as North American industries began to adopt palatalization and forklifts for logistics and shipping. The following year railways would adopt the 8 foot door as the new standard, and Canadian Pacific was no exception to this.

The CPR received four different orders of 40ft boxcars through 1954, two a piece from Canadian Car & Foundry of Montreal, and two from NSC in Hamilton ON. After receiving literally thousands of near look alike 40-foot boxcars from three different builders within the 250/260xxx series from the late ’40s to early ’50s, these last four orders were each unique. To start, CP was running out of space in the 260xxx’s, and placed these in a new 140xxx-series of road numbers. Next, each one of these orders featured variations in end, roof and door designs; so even the same builder’s two deliveries that year each had visual differences between them. This is another case why prototype modellers should use photographs and reference materials before embarking on any super-detailing projects. This also provides a segway to mention that we have a multi-part series on CP 40ft steel boxcars in the works, so stay tuned.

Since I wished to paint this boxcar in the Action Red 1970s CP Rail scheme, all details were added except the grabirons found on the lower, left-hand sides of the model. The simple reason is they would interfere with the future application of the Mulitmark, and thus are easier to apply after all painting and decal work is complete.

CBT_Kit_004

C&BT car at the spraybooth with a fresh coat of Vallejo Air 71085 ‘Ferrari Red’. Click on this image and you can see traces of the old CPR lettering. Normally I remove old graphics before repainting a model, but a barely detectable older scheme showing on a CP Rail boxcar was a real thing.

I am a long-time convert to airbrushing with water-based acrylic paints, and I’m often asked what product I’ve switched to with Polyscale being gone. For a few years I continued to use Testors products, as their ‘Chevy Engine Red’ aqueous acrylic was a close match. But with them leaving the market for good, like most everyone else I’ve switched to Vallejo. After my first few sprays, my initial reaction was Testors who? Vallejo manufactures a superior product. Full stop. The problem of course is they offer no railway specific colours, though that is slowly changing.

For CPR freight equipment tuscan oxide, I find 71039 Hull Red is a good match. Please don’t let the internet fool you, the colour is lighter and more reddish than that image appears, at least from the one displayed on my screen anyhow. For Action Red, I don’t think you will at all be displeased when you spray with 71085 Ferrari Red. To my eyes, it is an almost exact match to the old Accupaint Action Red, which I’ve always considered was the closest thing to the real deal. The daylight LED lighting at our club may affect photography, but the image below is straight from my phone. To my eyes, that’s the orange-red appearance typical of good old CP Rail Action Red.

CBT_Kit_005

CP 141184 after all decals and grabirons were applied. There is a colour mismatch after brush painting the grabirons to match the Multimark, but that will all disappear after final weathering.

For decals, the CP Rail herald, road numbers, ACI lable and COTS plate are all Microscale products. The black dimensional data lettering is a personal set I printed using inkjet decal paper. The Multimark, diamond-shaped reflector stickers, and end lettering were from a old used Herald King boxcar set. Yes, I pieced together the tiny road numbers decal by decal on the ends. No, it wasn’t fun.

CBT_Kit_006final

Lightly weathered CP 141184 in revenue service on the CP Sudbury Division.

For weathering, I applied some Pan Pastels ‘raw umber’ along the rivet seams, doors, and roof panels. This would be a 1970s repaint, so it should be lightly weathered for the club’s modelling era. Some dark soot weathering powder was used around the ladder rungs and grabirons, to simulate the grimy gloves and boots of the employees climbing around the equipment. Then a very light coat of Mission Models Rail Tie Brown was sprayed along the bottoms of the model, to simulate dust and dirt kicked up from the tracks. The whole thing was then sealed with a flat coat to protect the decals and weathering.

When you look at this final photo of the finished car, you see it compares well to many current production models on the market. Not bad for a 1980’s tooled product. So if you’re at a train show or flea market and spot a grey and maroon C&BT box, maybe stop and take a look inside. If you’re lucky and find an early production model, don’t let the detail parts discourage you. Chances are it’s selling for cheap, and all the replacement details you need are available from Tichy Trains and others. If you still decide against it, as least you know the story behind the C&BT Shops boxcar.

 

Kitbashing Basics – Upgrade a ScaleTrains ‘Kit Classics’ Havelock Shops Gondola

We published a blog post a number of years ago about resuscitating old kits, in the hope it would inspire more hobbyists to kitbash and upgrade older models. However it wasn’t really a representative ‘how-to’ guide as the core kit came with separate detail parts, so that upgrade was just a case of adding finer details, matching the paint, and weathering to finish. So this article was written to assist any new modellers who might be apprehensive about taking a hobby knife to a plastic model.

Aside from showing some basic techniques, this article is also an attempt to answer the griping that happens on a lot of model railroad forums about the prices of today’s exquisite ready-to-run (R-T-R) pre-assembled models. If you are a newcomer to the hobby and/or on a budget, there are some manufacturers who are trying to help you by producing classic ‘shake-the-box’ model kits. The big one a good number of rail modellers seem to forget about is Accurail, who’ve been producing an extensive line of easy to build freight car kits for over 30 years now.

Now recently ScaleTrains have entered the field, (yes, the same company who are better known for producing those museum-quality R-T-R models that the price-gripers like complaining about) by introducing their more affordable ‘Kit Classics’ line of easy-to-build rolling stock kits. The following is a step-by-step guide to updating their Havelock Shops gondola.

CBQ_002

Here is the base body of the Scale Trains Havelock Shops gondola as it comes out of the box. Paint and lettering is crisp, and the moulding is fine too. If you simply assemble and weather the model as is, it would look good. But by replacing the moulded-on details, adding a few extra parts and decals, and then finishing with a good weathering job, you will create a model that really pops.

Before we begin, an explanation may be in order as to why the CP Sudbury Division would require a Chicago Burlington & Quincy gondola. Well, we do model a portion of the CPR transcon line across Canada, and though the majority of the traffic we’d see is domestic, there are always a few interlopers from south of the border in any manifest freight. Of those US companies, the Burlington Northern (the 1970 merger that swallowed the CB&Q along with three other railroads) was a large and friendly interchange partner. To top it off, the WRMRC has two photos in our archive which show BN gondolas in Sudbury yard. We have not figured out why, but clearly having some BN and predecessor company gondolas on the club roster was warranted. Furthermore, this particular gondola is a good one, as these were signature BN cars home-built by the Burlington’s Havelock Shops (located outside Lincoln, Nebraska), so kits painted for BN and original CB&Q were acquired for the Sudbury Division roster.

CBQ_003

The first step is to carefully scrape away the moulded-on grab irons. Though most modellers use X-Acto knives for this, the author was a former biology student and prefers scalpels.

The kitbashing begins with the removal of all moulded-on grab irons from the gondola sides. X-Acto knives are the traditional tools for this in model railroading, but I highly recommend scalpels. I learned to use them many years ago as a biology undergrad, and just like the feel of them when doing precision cutting. Frankly, nothing beats a fresh #10 scalpel blade for cutting styrene plastic, however I urge basic caution. These blades were obviously designed for cutting flesh, so always cut away from your hand. Also you should wear eye protection. Plastic is tougher than flesh, and you can break the blade if you force and bend it too much, causing the business-end to go flying. Nevertheless you may want to give them a try, and most better hobby shops carry the handles and various sized blades. You can actually sense the undulations and unevenness in the plastic with each pass, which helps as you scrape away the offending moulded-on details from your models.

CBQ_004

On the gondola ends, a smaller #15 scalpel blade was used to carve out the ladder rungs while keeping the upright side-rails intact. This photo shows what a difference this makes between the left and (as yet) unmodified right ladders.

To help the appearance of the car ends, the ladder rungs were cut away using a smaller number 15 scalpel blade. The method is to cut on small diagonals in each direction, and eventually chip away each ladder rung while maintaining the ‘rolling pin’ pattern of the Dreadnought ends. Be advised that even after sanding with a small sanding block, you will never achieve a perfect ‘unhacked’ finish. But that doesn’t matter as weathering done to the car will help hide any imperfections the cutting leaves behind.

I had considered removing all traces of the ladders by cutting out the side-rails as well. However that would be almost as much work as cutting off the ends entirely, and rebuilding with old boxcar Dreadnought-ends I have laying around in my spare parts collection (yes, I considered that too). The later option would provide a clean car end, and would be the way to go if building a contest model. I quickly realized that either option would require a lot more effort than I was willing to spend on this project, and replacing the rungs alone was enough to help give the ladder depth and greatly improve the appearance.

CBQ_005

After scraping away as much as possible, drill #79 holes for the new grab irons by using the shadows of the old moulded-on details. Sanding is done afterwards to remove any scratching or imperfections left behind. Sanding first would make positioning the drill locations more difficult.

The next step is to use a pin vice to drill #79 holes for the new wire grab irons, using the shadows of the old ones as your placement guide. It is easier doing this now, before any sanding that will widen those shadows. You can shave and sand away any remaining imperfections once all the holes are drilled.

I utilized Tichy Train 18″ phosphor bronze drop grab irons for my car, but any manufacturer’s scale 18″ wire grab irons (Detail Associates, A-Line, etc) will work just the same. Tichy calls for drilling #80 holes for their product, but I prefer a slightly larger hole to take into account the cyanoacrylate superglue that the grabs will be dipped in prior to positioning. Aside from making it easier to slide the wire in, I also have a habit of breaking #80 bits with little effort on my part. So I stand a much better chance at drilling all 32 holes required using a #79 without breaking another drill bit.

CBQ_006

New scale-18″ grab irons are installed by cutting back the wire ends to about 6 scale inches (to keep them from protruding inside the gondola) and then dipping each end in a puddle of cyanoacrylate (otherwise known as CA ‘superglue’) prior to installation. Note that the very top grabiron is positioned upside-down in relation to the other three.

I also cut down each grab iron end to about 6 scale inches, and with Tichy using phosphor bronze wire, cutting them back is easy. This way the grab irons will stick out about three scale inches from the carbody (as they should) without the wires protruding inside the gondola body. After installation, sand the gondola insides around those holes to remove the imperfections as best you can. Between the sanding, gap-filling CA superglue, and rust painting/weathering that will be done later, those grab iron holes should pretty much disappear by the end.

Now for the gondola ends the process is much easier. I simply glued pieces of 0.1″ styrene rod across the side-rails to replace each ladder rung. You can use either CA superglue or any MEK-based plastic weld for this. Once the glue is dry, you can trim and sand down any rod sticking out past the side-rails. Admittedly, I employed a quick and ad hoc method of ladder replacement, but it’s easy and effective. This is a big improvement in appearance with minimal effort, and after painting and weathering it will be difficult for the layout observer to tell that the end-ladders are not a separate detail part.

CBQ_007

Ladder rung replacement was done simply by gluing lengths of 0.1″ styrene rod. It’s a quick and ad hoc method, but it accomplishes the task with minimal effort.

After all the grab irons and ladder rungs are replaced, the next step is to add some super-detail parts to the gondola, specifically coupler cut-levers and brake-line hoses to the gondola ends. Since all the new details still need to be painted, I leave the already coloured black brake hoses to the very end before I weather the car. There are many different pre-bent coupler cut-levers offered by many manufacturers, but I had none in my collection that worked. So being a cheap frugal modeller, I elected to simply bend my own using 0.1″ phosphor bronze wire with a fine pair of needle-nose pliers. To attach them, a #79 hole was drilled into the bottom-left side sill of each gondola end, and eye bolts glued in place (see photo below). Then slide the cut-lever in through the eye bolt, and fasten the wire against the bottom of the coupler with CA superglue. If you ever need to service the car in the future it’s easy enough to break this bond, and then just re-glue the cut-lever and touch-up the paint.

CBQ_008

Coupler cut-levers were fabricated by bending 0.1″ phosphor bronze wire, and attached using brass eye bolts fixed to the bottom-left side sills of the gondola ends.

The next step is to repaint all the detail parts, and the resulting damage caused from kitbashing the gondola. I use an airbrush for this, but the number of great quality acrylic hobby paints available these days makes it easy to brush paint too. The only hard part is picking a red that’s a close match to the original gondola colour. ScaleTrains recommends Tru-Color TCP-086 Burlington Red, but this is a solvent-based paint and I’ve long ago switched to airbrushing with water-based acrylics.

The CB&Q was famous for their Chinese Red painted equipment, which was a very vibrant shade of red. Now being a 1970s CP Rail modeller, I have lots of CP Action Red in stock, but there is too much orange in that shade of red. So I tried my luck by opening a bottle of TrueLine Trains (long out of production) post-’90s CP ‘Bright’ Red, which is the same colour as 1970-80s era Soo Line ‘Full Signal’ Red. Looking inside the bottle it looked pretty close to me, so I loaded it up in my airbrush and was pleasantly surprised that I could not see any difference. I got lucky here. If you also prefer a current production acrylic paint, all I can suggest is try to find a Chinese Red shade as close as possible. Also, maybe reach out to CB&Q modellers on-line as to what they recommend.

CBQ_P_001

After masking the end reporting marks with small pieces of green painters tape, and wrapping some tape around the couplers, all the worked-on areas of the car were airbrushed to match the original CB&Q Red. I got lucky that old TrueLine Trains CP/SOO ‘Bright’ Red was an exact match. A piece of paper was simply held while airbrushing to protect the lettering along the gondola sides.

Turning to the inside of the gondola, the top was masked to protect from overspray, then airbrushed with a coat of Mission Models ‘Standard Rust’ as a base. If the name is new to you, they are a US company that make wonderful acrylic hobby paints. They are well known to military modellers, but they do have a weathering line that rail modellers should learn about. Getting back to painting, this rust coat is just a base as weathering will be completed with various powders and stains. If you don’t own an airbrush, then Mission Models paints can also be brush painted. So with both the exterior paint repaired and interior now given a rust coat, the gondola is ready for weathering.

CBQ_P_002

The inside of the gondola was airbrushed with Mission Models MMW-005 ‘Standard Rust’ as a base. This will be further weathered with various stains and powders.

It should be noted that before you begin any upgrades or kitbashing, it is highly recommended that you try to find some photographs of the prototype to assist you. Not only does it help you with detailing, but they will also show if any extra decals need to be applied, and they also aid with weathering. In my case, I was lucky enough to find a photo on RRPictureArchives.net of the exact gondola; CB&Q 83453.

cbq_proto_gon

When kitbashing, finding prototype photos beforehand is always highly recommended. A 1980s photo of the real CB&Q 83453 showed where additional COTS stencil, ACI label, and white frame stripe decals needed to be applied. For weathering, it also shows where dirt tends to accumulate.

This was a photo taken in the 1980s by Chuck Zeiler, and it shows the gondola with new ladders added on the car sides, versus the as-built separate grab irons. I have come to learn that Burlington Northern was gradually replacing these on all the old Havelock shops gondolas over time. However in our modelling period of the 1970s this gondola would be under 10 years old, and probably still had the separate grab irons. As mentioned earlier, I purchased a BN painted model too, and I will probably add ladders to that gondola when the time comes. This actually makes it easier to kitbash, as a ladder is much easier to glue on versus installing all those wire grabs. A final note about the proto-photo, you will notice there are also some very recently spray-bombed grey lines painted along the tops of the car. However for my purposes, that’s a fairly recent detail I didn’t need to duplicate.

Another thing this photo helped determine was where the COTS stencil and the ACI label were located (this differs from car to car) so I could duplicate this exactly by adding decals (Microscale, if anyone was wondering) in the appropriate locations. There were also white frame stripes which the CB&Q applied to the gon as built, but which ScaleTrains failed to add. These were also applied to my model by using scraps of white decal remnants I hold on to for just such an occasion. After the addition decals were added the gondola was sprayed with a flat coat to protect and seal everything, and was now ready for weathering.

Though gondolas are among the most abused pieces of freight equipment in the industry, these Havelock gons would have still been in decent shape in our club’s modelling period. In their first years they were initially equipped with covers and used to haul concentrate ores, which is a fancy term for sand. It was not until the mid-70s that BN began using these cars in general service, which is when these gondolas could potentially begin showing up on the Sudbury Division. So my weathering treatment was limited to just adding grime and rust.

CBQ_P_003

Photos showed the majority of the dirt tended to collect along the exterior posts of the gondola. That heavy reinforcement bottom sill plate also collected dirt too, along with the area around the grab irons. The gondola ends also collect serious road grime. All of this can be reproduced with hobby weathering powders and a good angled paint brush.

Studying prototype photos, I concluded that the majority of the grime would collect along the sides of the exterior posts. Interestingly the posts themselves stay relatively clean, and it’s the area around them that mainly collects dirt. Road grime would also collect around the heavy reinforcement sill plate that runs between the bolsters, and of course some serious filth would also build up on the gondola ends. The area around the grab irons would get grimy too, thanks to employee’s greasy gloves. All of this can be reproduced with weathering powders. There are plenty of great products out there to try; AIM weathering powders, Vallejo effects, AK Interactive pigments, or PanPastel artists pastels are just a few of the wonderful brands that can help you age your models. Don’t be afraid of mixing various pigments, because dirt isn’t all the same colour and texture in reality.

CBQ_P_004

After spreading multiple rust powders and general soot to the interior, Tamiya panel line accent (shown here drying) was applied to highlight the separate boards of the gondola floor. A little more rust powder was then added to blend any irregularities, and all was sealed with flat finish.

Turning to the gondola interior, the first step was to apply multiple grades of rust and general soot coloured weathering pigments. Afterwards, I applied black Tamiya panel line accent to bring out the detail of the separate boards on the gondola floor. To finish, some more rust powder was added here and there to blend any irregularities, and then everything was sealed with a spray of flat coat to protect the weathering.

It should be noted some modellers supplement their interior weathering even further by gluing small piles of real crushed rust flakes inside their gondolas. While I encourage this, I avoided doing it myself as this gondola will be hauling multiple inserted loads on our club layout, and these rust piles have a habit of interfering with how the loads sit. But otherwise, it is an excellent way to further enhance the realism of your weathering.

CBQ_P_006

Weathering around the gondola ends was also done with powders. The grime usually accumulates around ladders, in between protruding ribs, and on top of the crossover platform. Aside from enhancing realism, adding dirt really brings out the ladder rung replacement efforts too.

Turning to the gondola ends these get particularly filthy, for that matter this is true for most rail cars. The reason is that dirt is kicked up from the trucks, in addition to employees causing grime to accumulate around the end-ladders and on the crossover platforms. Also, much like the exterior posts on the sides, the areas between any protruding ribs seem to collect more road grime. Again, all of this was duplicated using weathering pigments. As a bonus, and with the efforts from the earlier ladder rung replacement, the weathering pigments collecting around the end-ladders help give the appearance they are separate from the carbody. And as mentioned earlier, the weathering also help conceal any scrapes or scratches left over after sanding.

CBQ_P_005

Photo showing the finished weathering on the main body, but with the trucks yet to be completed. This helps illustrate that even the best weathering efforts are unconvincing if the trucks are left in their kit-supplied shiny plastic and metal state.

With the main weathering completed, I then airbrushed a light spray of Mission Models MMP-123 ‘Rail Tie Brown’ to the underbody to help highlight the brake details. The beauty of this being a ScaleTrains kit, the underbody brake details are a one-piece separate detail complete with brake rods and levers. All the weathering efforts were then protected by spraying the gondola body with Tamiya flat coat, right from a rattle can. If you’re still using Dullcoat, give Tamiya a try. You’re welcome!

CBQ_P_007

Wheel treads were masked with green painters tape, then airbrushed with MMP-105 ‘Worn Black’.

Aside from the brake detail, ScaleTrains also supply these kits with their excellent 100-ton trucks, including their high-quality free-rolling metal wheelsets. Which brings up a pet peeve of mine; going to the trouble of aging and weathering a model, then leaving the trucks unweathered. Even the best weathering efforts are thoroughly unconvincing if the trucks are left in their kit-supplied shiny plastic and metal state. And it’s relatively easy to do, I just masked off the wheel treads and airbrushed the trucks with Mission Models MMP-105 ‘Worn Black,’ though any dark grey-camouflage colour will work. You can go further by painting the wheel faces and insides a rusty colour, but with trucks being in the shadows anyhow, I find these extra efforts are lost on most casual layout observers. As long as the trucks are grimy, that’s good enough for a layout model. And with the trucks weathered, the gondola is ready to enter revenue service.

CBQ_P_008

The finished gondola, ready to enter revenue service on the CP Sudbury Division layout.

In conclusion, the techniques high-lighted here were once common practices in the hobby, before all the expensive R-T-R models arrived. So I encourage anyone new to the hobby, or those sitting on an armchair for years, to invest a bit in the tools required and to begin hacking up any inexpensive, shake-the-box kits that tickle your fancy. Yes, there’s a trial and error period at the beginning, but you learn more by messing up and fixing your mistakes. There is also the satisfaction of upgrading and owning a unique model for your layout. So if you’re inspired to try, these inexpensive ScaleTrains ‘Kit Classics’ are a great place to start. Then try an Accurail model. Personally, I find upgrading kits to be one of the most satisfying aspects of the hobby, and I hope more modellers will discover this too.

 

Kitbash Free Or Die

or: How to Salvage a McKean PS-1 Kit and Create a Cool New England Boxcar

NSRC458_01

NSRC 481, a typical North Stratford Rail Corp 40ft PS-1 boxcar, was photographed rolling through Pomona, California on 07 June 1982. – Tim Brooks photo (courtesy canadianfreightcargallery.ca)

This latest project originated from an evening bout of model train show withdrawal symptoms, as the lack of flea markets and swap meets during the pandemic restrictions caused me to review my boxes of surplus models. There I re-discovered all the old McKean and Front Range rolling stock kits that I’ve been offering for sale over several years worth of Kitchener Train Shows.

NSRC_logo1Looking over these kits my mind began to meander and imagineer various modelling possibilities, somehow wandering back to the late 1980s where I recalled seeing North Stratford RR boxcars rolling though southern Ontario. They were curiosities back then, not only because they were probably the last 40-foot boxcars still in interchange service, but from their bold logo and distinctive ‘Live Free or Die’ slogans (the state motto of New Hampshire). But then I remembered the kitbashing involved to get these kits up to modern modelling standards, and reasoned there must be some manufacturer out there that produced a good ready-to-run North Stratford RR boxcar.

Well a quick internet search found there were none, but there were decals available for the project. That caused more research on the real North Stratford Railroad, and whether the WRMRC’s CP Sudbury Division layout could see any of their boxcars. The short answer was yes, which caused me to pull an 8-foot door undec McKean kit from the surplus box, followed by an online decal purchase. The kitbash was on.

NSRC458_02

Left-hand (tall-ladder side) view of the kitbashed McKean model, ready for primer. You pretty much have to toss all the manufacturer-supplied details when bashing these old 1980s kits.

A brief history of the North Stratford Railroad can be found on their Wikipedia entry, and a Google search will provide you with plenty of information if you wish to learn more. From this research, for the purposes of club operating sessions, it was plausible that NSRC boxcars could be hauling furniture from the former Ethan Allen furniture factory in Beecher Falls VT to the greater Chicago area over the CP Sudbury Division. CP trains 911/912 captured a lot of New England – Chicago bridge traffic through the 1970s, as shippers used whatever means possible to avoid the lengthy transit times caused by the Penn Central merger mess.

I’ve written before about my old kit salvage jobs, specifically here and here. Basically my goal is not to create a contest model, but to make a reasonable representation utilizing the many boxes of spare parts I’ve accumulated over the years. The challenge is to create a boxcar that will not melt if coupled between a Kadee and Tangent model, and not to spend any extra money aside from decals and maybe paint.

NSRC458_04

Right-hand (shortened-ladder side) view of the model. The various detail parts used came from the author’s spare parts collection. Roof-walk and ladder supports were fabricated from styrene.

Before you copy my work, please note there was a mistake made because I began kitbashing the car before thoroughly researching the prototype. Bashing enough of their kits over the years, I habitually began by adding the roof walk supports that McKean inadvertently missed on their model. This was done using .060” styrene angle, chopped to the appropriate length, and glued on the roof rib peaks. After doing this I came across a good roof-view photo of an NSRC boxcar, and discovered the roof had been completely rebuilt with no roof-walk supports. It turns out their entire fleet of 100 reconditioned 40-foot boxcars had rebuilt roofs. So I actually went out of my way to goof this boxcar up. Oh well, good thing this isn’t a contest model.

As for the other details utilized, most came from my collection of left-over parts from old Intermountain, Branchline and Proto-2000 models purchased over the years. The ladders, grab irons, and tack boards were all surplus left-overs from those kits. The 8-foot Superior doors were excess parts from a Sylvan Scale Models double-door boxcar kit. I never throw any good spare detail parts away. Additionally there were some wire 18” drop grab irons on the car ends, and a a wire corner-grab on the roof utilized also. I often re-bend staples to create new metal stirrups on my kitbash projects, but went the easy route and used A Line Products stirrups on this one.

NSRC458_03

‘B’-end view. The McKean brake housing was salvaged, but with a Kadee brake wheel and metal wire used for the brake and air lines. A couple of re-bent staples support a Details Associates photo-etched brake platform. That jade green tack-board must have come from an old NYC kit.

They might have been good for their time, but the underbody on these McKean kits needs a lot of work too. First I body-mount scale #158 Kadee couplers in their own boxes (nothing works better than a Kadee in it’s own box), which requires you to remove the molded-on McKean coupler housings. Doing so will expose a square hole which needs to be filled with styrene. After that’s plugged you can drill and tap a #2-56 screw to mount the replacement Kadee coupler boxes.

NSRC458_05

Underbody view. Most of the original details were cut away, and a new Accurail 1-piece underframe brake rod set was installed. Kadee #158 scale couplers were also added.

Though the underframe brake rods look complicated, they are actually very easy to add. The hard work was cutting away most of the old McKean details in order to add them. Once that was all done and cleaned, I installed an Accurail one-piece underframe brake rod set which gives your model the appearance of having a super-detailed underbody with minimal effort. To finish, I installed a set of 50-ton roller bearing trucks equipped with Intermountain 33” wheels. All the NSRC 40-foot PS-1 boxcars rode on these style trucks.

In order to blend together all the different coloured detail parts before paining, the model was first primed with light grey Tamiya Fine Surface Primer.  Yes, right from a rattle can, and you get a wonderful finish. I then looked for whatever green the WRMRC paint collection had that best matched these NSRC boxcars. Photos show a dark green / bluish colour when new, fading to a lighter, truer green as they aged. Needing to replicate a nearly new car I chose PolyScale F414188 CNW Green, unfortunately now long out of production. If you need help, I’m certain the CNW modellers know of a good replacement paint match. I then sprayed Tamiya clear gloss coat, as PolyScale paint is flat and a gloss finish helps with decal adherence.

NSRC458_06g

In progress photo of the decal application. K4 Decals go on well, but you should always read the manufacturer’s instructions beforehand, and apply on a glossy finish to maximize adherence.

As noted earlier, an online search turned up the appropriate NSRC decals from K4 Decals. They are well-printed, good quality decals, fairly easy to work with, and yield excellent results as you can see from the photos. K4 were a new supplier for me, but I’ll definitely buy again from them when the need arises.

However there were some minor miscellaneous odds and ends I needed to add that were not supplied by the K4 sheet. Specifically the near-microscopic bank trust stencil lettering found on the top left of the car, along with the tiny ‘Retaining Valve’ and ‘Defect Card Holder’ stencils along the bottom side-sill of the boxcar. For that I used some Microscale decals I had in my collection to replicate those. For the bank trust lettering I used some N-scale tank car decals I purchased specifically for cases like this. If anyone is able to read them directly off my model with the unaided eye, I’ll buy you a coffee.

NSRC458_07

Completed model. Some light weathering was added, mainly road grime around the underbody, and some grunge coming from the roof eaves. A clear flat finish was then sprayed to protect it.

I probably over-weathered this model considering it should still be shiny after it’s rebuilding in 1979, but it just didn’t look right mixed with all the other really grunged-up rolling stock on the club layout. So I airbrushed a light coat of grime along the underbody, and added some dark grungy weathering powder along the roof eaves along with some running down from the door guides. A clear flat coat was then applied to protect the weathering. Combined with the original base gloss finish the model still has a bit of a shine to it, so I’m happy with the over-all result.

In closing, I just wish to reiterate that this kit was up for sale for $5 at the WRMRC table over several Kitchener Train Shows, along with a lot of other surplus ‘fleas.’ For all the complaints on model train forums about the high cost of our hobby, here is proof that if you have the time and are low on cash, you can create quality models while on a budget. You also get the added satisfaction of owning something unique. Personally, I get a kick out of re-creating something I’ve seen in the past, and the research and efforts towards that goal are what make the hobby rewarding. I hope this story inspires others to dig around in future train shows, and look beyond the latest ready-to-run models.

Rescuing Old Kits

A while back I wrote a blog post on the Model Railroad Hobbyist forum about resurrecting old rolling stock kits developed in the ‘80s, back when the hobby finally began to move past the ‘blue-box’ era. Over the course of that decade, companies like Robin’s Rails, McKean, C&BT, Front Range and Innovative Model Works had sprung up to challenge Athearn and MDC. This was a big leap forward for HO modellers; as these kits were based on specific prototypes, were well researched, and offered a core model with all details applied separately.

Since those times we’ve moved into a model railway world of ready-to-run (RTR) pre-assembled models of exquisite quality. New manufacturers like Tangent, ExactRail, Scale Trains and Moloco (just to name a few) now offer 1:87 rolling stock replicas that truly are museum-quality models. However for those who crave the days when we used to build our models, and paid less than $10 for a freight car in the process, there is something to be said for resurrecting these old kits.

My latest example is this old McKean 40ft PS-1 boxcar painted for the Louisville & Nashville RR.

Louisville-Nashville-40-PS-1-Box-Car-No

A good friend and fellow WRMRC member had this kit for sale amongst a pile of surplus model train stuff at a previous Kitchener Train Show. It went through two shows without anyone showing interest. What struck me was its 1960s paint scheme, a relative minority in a model railroad world where the popularity of the ‘40s-‘50s transition era dominates how manufacturers paint their products. However it was dismissed at the time due to it being a southeastern US boxcar, which I assumed would be a rare traffic event over the CP Sudbury Division in the 1970s.

My thoughts changed recently in my continuing efforts to update the club’s traffic/waybill system. It turns out the southeast US offers northern Ontario a lot more than just orange juice and kaolin. Using the OPSIG Industry Database I’ve found a long list of products that one could see routed through the Sudbury Division which are mainly supplied by the southern states. Cotton, rice, peanuts, casting sand and even mining equipment are just a few of the commodities that were uncovered over a couple of hours of research and coffee consumption. So it turns out the WRMRC had been neglecting a traffic source, and  this L&N boxcar was resurrected from the flea market table.

This photo shows it fresh from the ‘grunge factory’ (a.k.a. – the spray booth) after all paint, extra decals and final weathering had been applied; along with one of the prototype photos used to aid in its kitbashing.

L&Nbox_paintshop

As described in the MRH blog, you pretty much have to throw away all the kit-supplied detail parts. I used better ones which are stuffed away in my surplus parts boxes. The underbody was completely gutted, and replaced with Intermountain underbody details – yes, they sell their detail parts separately. The brake detail on the ‘B’ end was fabricated from brass wire, a brake wheel and housing I had lying around, a bit of photo-etched roofwalk material, and a couple of staples I re-bent to hold the brake platform. Likewise I used staples as stirrups to replace the crude ones supplied by McKean.

It should also be noted I used the internet to research these cars, in order to find as many prototype photos as possible. Turns out the L&N 11xxx-12xxx series cars were 1960s rebuilds, with DF loaders, moveable bulkheads and other features added for specified commodities. However with more modern 50-foot cars being purchased, I’m certain that by the 1970s these cars were already relegated back to general service by the L&N.

Though it took a few evenings worth of kit-bashing and research, these efforts are what make the hobby rewarding for me. As the price of RTR models continue to climb, I hope more modellers come to discover these old kits from the ‘80s. There is real value to be found here, and you don’t need to dig too deep to uncover them at any train show.